Technology

Camper Trailer replacement Solar charger

Goombaragin Camp

CC licenced Flickr image by sridgway

Our Kimberley camper trailer came fitted with a Juta MPPT-20 20A solar charger. This charges the internal trailer batteries while at camp via an external anderson plug. Basically it sits between the solar panels and the batteries and manages the charge. Juta is a Chinese produced MPPT solar controller and commonly used in 4wd circles and it performed well throughout our trip in the Kimberley's. 

Juta MPPT-20

Juta MPPT-20

While researching the Victron Energy battery capacity meter I can across their line of solar MPPT controllers and was very impressed so decided to install one in the camper trailer.

I decided upon the BlueSolar MPPT 100/30 and it just fitted in the space occupied by the existing Juta.

Victron MPPT solar controller installed

CC licenced Flickr image by sridgway

The BlueSolar range of solar charge controllers are high quality units featuring Ultra-fast Maximum Power Point Tracking and intelligent battery management. Features which especially appealed to me were the selectable lithium charge profile and the optional Bluetooth Smart dongle which enables a smartphone app to mange and monitor the controller operations.

The IOS/Android app allows the user to access live status info, see historical values as well as configure the controller.

IOS App

IOS App

It's very useful to be able to get a live feed of what the solar cells are doing and the history feature displays the total solar yield in Wh for each day and the max power generated.

If you in the market for a MPPT solar charge controllers wether it be for fixed or mobile 4wd use take a look at the Victron Energy range.

4WD Dual Battery Setup

60L ARB fridge and fridge slide in Prado 150 GXL

CC licensed Flickr image by sridgway

In order to power a fridge and 12v accessories it's essential to have a separate or Auxiliary (AUX) battery installed in your 4WD so that your primary starter battery is not discharged while the engine is not running. It's best to get this work done by a professional, however in this post I will consider some of the options to consider so you might be more informed when making your decisions.

Some of the things to consider are :-

  • What type of battery is best suited to this task and what battery capacity is required?
  • How is the AUX battery going to be charged when the engine is running?
  • How is the main battery isolated from being discharged when the motor is not running?
  • Can solar power be used to charge the battery when the motor is not running ?
  • How do I know when the battery needs to be charged?

Typically most 4WD's have room provisioned for an additional AUX battery so all that is required is to install a new battery, charging system and wiring, typically to a fridge.

Deep Cycle or AGM (Absorbed Glass Matt) batteries are commonly recommended for this application as they are designed for slow discharge over time however a standard lead acid (wet cell) will work fine. There is lots of information on the web about the reasons for selecting AGM so you can research this for yourself in more depth. Despite the higher cost AGM batteries are more robust in 4WD situations, are totally sealed requiring no topping up, charge faster with lower internal resistance and can be infrequently discharged to lower levels without damage. A decent quality 100 Ah AGM battery will set you back around $350-$400.

What size battery is best?

Well this largely depends of the space in your vehicle, most 4wd have space for a AUX battery. 12 volt automotive battery capacity is rated in Amp Hours,  a unit of measurement for battery capacity obtained by multiplying a current flow in amperes by the time in hours of discharge. There is a industry standard that 12 volt automotive batteries are rated over a 20 hour discharge period. So for example, a battery which delivers 5 amperes over 20 hours till discharged delivers 5 amperes times 20 hours, or 100 ampere-hours. The larger the Ah rating of a battery the longer it will deliver a given load for until it needs recharging. 100-150 Ah is a very typical range used for an AUX battery in a 4WD running a fridge and a few accessories. The other factor to consider is that as a general rule lead acid batteries should not be discharged below 50 % of their rated capacity. So although you might have a  100 Ah battery, in reality you can only use it as if it were a 50 Ah. You can go below 50% but you risk reducing the life of the battery or damaging it permanently.

How to charge the battery when the engine is running?

The vehicle alternator is used to charge the starter battery and is also used as the source of energy to charge the AUX battery when the engine is running. The AUX battery also need to be isolated from the main battery when the engine is off so the starter battery is not discharged.

There a 2 methods typically used to achieve this. The cheapest and simplest method is to install a solenoid which connects the starter and AUX batteries in parallel when the engine is running so the alternator charges both simultaneously. When the engine is off the solenoid isolates the AUX battery.

The alternative method is to use a dedicated battery charger which detects the type of battery and dynamically charges the battery to ensure the most efficient charge. While more expensive, typically $300 they will ensure the battery is kept is the best condition possible. They also isolate the AUX battery. There are many chargers on the market the Redarc BCDC1225 also have a separate solar input and MPPT charger so solar panels can be used to charge the AUX battery at camp. An essential item if you camp without driving for extended periods.

AGM Battery mounted in Prado 150 with a DC/DC charger (top left)

Ultimate Xtreme AGM battery

CC licensed flickr image by sridgway

How do I know when the battery requires charging

The most basic and common way to determine your battery state of charge is to measure the battery resting terminal voltage when the battery is not under load, in the case of a fridge when the compressor is off. So you will need a volt meter installed somewhere to quickly see the voltage. 

The chart below provides a guide to the voltage and state of charge. Remember it's best not to go below 50%.

Using a Battery Capacity Meter 

Battery Capacity Meter

CC licensed flickr image by sridgway

The more sophisticated and accurate way to measure the battery state of  charge is to install a dedicated battery capacity meter like the Victron BMV-702 shown above. Often used in camper trailers they can also be used on an automotive AUX battery.

battery capacity meter measures the current coming into and out of the battery over time and combined with the battery voltage displays a dynamic reading of the state of charge as a percentage. In addition to the state of charge the readout will also display power consumption, Volts, Amps, Amp Hours. They are an invaluable tool for understanding your power consumption and to ensure the longest life of your battery.

Finally you might want to consider installing a few 12 v outlets feeding off the AUX line, they are useful to charge devices and or run LED lights. Be careful though, the more you run the more often you will need to recharge your battery.

That about wraps it up, I have tried to keep this post simple but if you have any questions feel free to pop them in a comment.

 

Links

Victron BVM-700 series Battery Capacity Meter

Redarc BCDC1225 DC/DC charger

Article comparing AGM and Deep Cycle batteries

Benefits of solar self sufficiency in a caravan park

it's interesting, apart from one small tent we are the only people in the unpowered section of the Caravan Park, quite a lot of people at the park even with camper trailers, but because they need power they have to be tethered to the 240v power, in this case a diesel generator for the entire park. Our solar self sufficiency has given us some space and privacy in an otherwise crowded caravan park. It's been perfect weather for solar generation over the last 2 days and our batteries are fully charged, we even charged the ipads, iphones, laptop and powered 2 fridges on a hot day.

Mobile connectivity on the road

This is one of a series of posts about the technology we have used on our trip, this one covering how we managed mobile phone data coverage in remote areas.

If you are travelling in the outback throughout Australia you will have noticed that typically there is only mobile coverage around towns and along major highways. You will get 4G in major towns but it's rare, no doubt will change over time as they upgrade infrastructure. Quite often there is weak coverage along roads it's just your average mobile phone or tablet cannot pick it up. 

The solution is to install a external antenna designed for the  frequencies used by mobile carriers. You will need to check as these differ but most antennas are multi purpose.

We choose the RFI CDQ2197 - Quick Removable 7.5dBi Bullbar Antenna

http://www.rfiwireless.com.au/

You can get them online here for around $180 and I would recommend getting it installed by a professional as the coax will need to be neatly run through your car. 

They are 1.2 m long, you can get a shorter version also Which is 1 m but it slightly lower gain at 6.5 dbi 

Below is an image of the antenna on our bull bar, it's the black on the left one next to the UHF radio antenna.

RFI have a good reputation and are built for outback use.

These can easily be unscrewed from the spring, so you can get into garages or shopping centres.

We ran the coax run to the rear of the car connected to a patch cable to suit our Telstra modem.

Telstra Mobile Wi-Fi 4G Advanced

Below is an image of the modem mounted to the rear window with velcro tape. We had a dual USB port wired into the back of the Prado by ARB which powers the modem 24/7 from our aux Battery.

You need to connect the patch cable into #port 1 of the Telstra modem. 4g uses 2 antennas while 3G only uses one,  port one is used. If you have 4g coverage you won't need to use your external antenna anyway.

The Telstra modem also acts as wifi hotspot so all our devices can connect and share the coverage while we are in the 4wd and while we are at camp outside the car. There is an internal setting within the modem to increase the power output of the wifi, this needed for camp use.

Off course this is only data coverage so you won't be able to make or receive a phone call but you could use Skype or FaceTime if needed.

The image below shows the iPad with no service but we are still connected via the Telstra modem. 

14246330351_058ac26fda_z.jpg


That's about it really, works a treat, we had mobile coverage right across the Nullabor where our devices had no native coverage.